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Because water has a higher thermal conductivity than any type of roof insulation, heat flow is greater through wet insulation. In the wintertime, the heat flow is from interior to exterior and in the summer time the heat flow is reversed. Wet insulation increases that heat flow, thereby, increasing heating and cooling costs.
Interior surfaces are kept warm by insulation on the roof deck. However, when the insulation is wet, and has lost it is capacity to insulate, interior surfaces become cooler and are more susceptible to condensation. Condensation can be a hazard to the interior structure and equipment.
When insulation becomes sufficiently saturated, it begins to decompose. The built-up roof membrane may then collapse along with the insulation. Wet insulation does not serve as a good substrate for roofing membrane, whether it is a single ply or built-up roof assembly.
Once the insulation is wet and there is a vapor barrier, the water cannot escape, but proliferates through the dry insulation due to expansion caused by solar radiation. On sloped roofs, the moisture within the insulation moves by the force of gravity. In any case, if the cause of the wet insulation is not discovered, the problem not only spreads but also worsens in intensity.
Trapped water in the insulation expands with higher solar radiation, delaminating the roofing felts and degrading single ply lap joint sealants, forming blisters and creating fractures and holes. The trapped water causes the insulation to buckle, warp, decay, and some insulation to simply breakdown. Damage to the roof deck takes the form of rusting steel decks, rotting wood decks, and spalling concrete decks.
In summary, wet insulation not only does not serve the purpose for which insulation is designed but also poses a serious threat to the entire roof system.
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